Tuesday, October 6, 2009 Issue 3, Quarter 3 2009   VOLUME 3 ISSUE 3  
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Articles from the Industry

To Truly Go Green, Businesses Must First Become Lean
Read article by Angela Calzone

 
Raising a Big Stink Over Waste to Energy
Read article by Shankar P.

 
One Man's Trash is Treasure to Waste Haulers, Incinerators
Read article by Shankar P.

 

Meet Obama's New Manufacturing Whiz
Read article by Richard McCormack

 

Trash Talk
Read article by Rob Walker

 

As a Matter of Fact
Read article by Travis Stanton

 
The Myth of Customer Loyalty
Read article by Dr. V. Kumar

 

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July 10, 2009
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In Our Next Issue:

The Business of Recycling

 
Up in Smoke, In the Ground, Off to China or Generating Power
Where Does New Jersey’s Garbage Go?

 
 
New Jersey has a population of over 8.5 million people. According to the federal government, each resident generates one ton of garbage per year; managing this waste is a challenge for the State. Twenty years ago, the State mandated that each county develop its own individual plan for managing its solid waste.
 
Currently, each of New Jersey's twenty-one counties has developed its own waste management solution. Options for the counties to manage solid waste include: incinerating it, burying it (landfill), converting it into energy (Waste-to-Energy), and recycling it (resource recovery). Recycling/ resource recovery is required by the State to be included in a county's waste management plan.  With this basic information, we begin the surprising journey of where garbage goes by looking at a few counties' solutions.
 
The waste journey varies in each of the counties. Although the counties are mandated to develop their own solid waste management programs, many choose to pass the day-to-day operations on to its municipalities.  For example in Morris and Essex Counties, the municipalities determine where its solid waste (materials that are left after the recyclables are removed) will go. Municipalities can either contract with haulers (waste transport companies) for services for its residents or in some cases pass the responsibilities on to its residents. Many municipalities prefer not to take on the business of solid waste management. Instead they pass it on to their residents. Bergen and Somerset are just two of counties where residents are responsible for contracting for their own solid waste removal.
 
In Somerset and Bergen counties, haulers have the option of taking post recycled solid waste to any licensed disposal facility they choose.  Haulers base this decision on tipping costs (the charge to dump each truck) and convenience.  A small hauler will most likely avoid travelling long distances to tip/dump, as it takes the equipment out of service for a longer period of time.  Naturally, a local disposal facility with reasonable tipping fees will be the destination of choice.
 
Whether the municipality or resident is responsible for the removal of the waste, the final destination of the waste must follow each individual county’s plan.  Residents of Essex Fells, in Essex county, must provide their own waste disposal, whereas Verona, also in Essex County, contracts with a waste management company to provide services for its residents. Montclair and Newark residents see their refuse picked up by trucks owned and operated by their communities. The waste from all these communities follow Essex County’s mandate for disposal.
 
It is important to note that throughout the state of New Jersey, businesses and industries are responsibile for their own waste disposal. However, they must comply with its county's mandate.
 
Morris County's trash has a very different journey.  Morris County manages its solid waste at the county level. The Morris County Municipal Utilities Authority (MCMUA) determines where this waste will go.  Although its municipalities are responsible for the collection of the trash, the county maintains control of its solid waste flow by requiring the haulers to send it to its two transfer stations. This is known as flow control;  waste delivered to a set location.  In the case of Morris County, this waste is then transported to MCMUA's designated disposal locations in Eastern Pennsylvania. These transfer stations are operated under contract by Waste Management (WM). WM is responsible for maintaining the facilities and transporting the waste to the Pennsylvania disposal locations made up of five landfills and a Waste-to-Energy plant.
 
The Morris County system benefits both its municipalities and the Pennsylvania towns that are recipients of the solid waste. To borrow a line from the MCMUA website, “The local municipalities view the MCMUA, as an agency that can be trusted, one that protects the environment and whose history shows it limits costs while increasing services for Morris County and its people and businesses.”  The Pennsylvania communities benefit from the revenue and the jobs the landfill and waste-to-energy facility creates and the energy created by the WTE plant.
 
WM has been at the forefront of the renewable energy movement. The company developed a pipeline for the transport of gas generated at the GROWS and Tullytown landfills to an adjacent gas processing facility.  Electricity from these facilities is sold and powers homes in the Philadelphia area.  Morris County’s waste contributes to the success of these programs as well as to the greatly reduced property taxes of the communities housing these landfills and renewable energy facilities.
 
Several New Jersey counties operate Waste-to-Energy facilities to process post-recycled municipal solid waste. Essex, Union and Warren are examples of counties taking this different approach. Annually these plants process 1.6 million tons of waste into 485 megawatts of energy. This is enough to power 130 thousand homes. In addition, the facilities also help with metal recycling in these communities. Each year, Covanta’s three plants recover 30 thousand tons of metals from the waste stream. These are metals not typically recycled. Covanta Energy manages the facilities for these counties as well as over 40 other Waste-to-Energy facilities throughout North America, Europe, and Asia.  Covanta uses a variety of technologies that have earned the company a reputation for safety, reliability, efficiency, and environmental responsibility.
 
Sunil K Garg, Ph.D, Esq., the Executive Director of the Union County Utilities Authority, explains the benefits of Waste-to-Energy conversion, “WTE (waste-to-energy) uses municipal solid waste (MSW) as fuel in boilers that generate steam to drive a turbine that generates electricity.  The electricity is sold on the distribution grid generating revenue that is used to offset the cost of MSW management, and other essential municipal services.  WTE recovers more than 600 kW-hr of electricity per ton of waste.  This is at least 10 times more than the electricity recoverable from a ton of land-filled waste.  An average household annually generates about 2 tons of MSW that can produce 1200 – 1300 kW-hr of electricity per year through WTE.  This is sufficient to satisfy about 6 weeks of electricity consumption of an average home in NJ.  MSW is local, sustainable and indigenous, making it an economic way to generate electricity and manage solid waste.”  Garg adds, “Our facility in Rahway generates roughly 25% of the sustainable energy in NJ.”
 
The Covanta facility in Newark is easily recognized. A pink and blue building, it is visible from the NJ Turnpike. Waste-to-Energy facilities are closely monitored by hi-tech equipment with the results reported to the DEP (Department of Environmental Protection).  The Essex, Union and Warren county facilities have an excellent record of their emissions falling far below the State’s strict requirements.
 
The Good, The Bad and The Smelly—Landfill                                  
The days of landfills (dumps) emitting smoke and stench with various animals (rats, mice, birds) swarming around are long gone.  A landfill is not simply an open hole in the ground.  They are carefully designed structures built into or on top of the ground in which trash is isolated from the surrounding environment (groundwater, air, rain) by using a bottom liner and daily covering of soil.  There are two types: sanitary landfills use a clay liner to isolate the trash from the environment and municipal solid waste (MSW) landfills use a synthetic (plastic) liner to isolate the trash from the environmentToday’s landfills often capture the methane that is generated from them and use it to generate electricity.  Even though today’s landfills must meet very stringent requirements, the ongoing use of them for solid waste management is questionable.  Waste is often hauled or shipped long distances resulting in higher transportation costs and a larger carbon footprint than a local solution.  These additional costs are passed on to its customers and the larger carbon footprint greatly impacts the environment.
 
Glass, Paper, Plastic and Much More—The Complexities of Recycling
All New Jersey counties must include a recycling component in its solid waste plan. Recycling is required by law for both residents and businesses and has been since April 20, 1987 when Governor Thomas Kean signed the Mandatory Source Separation & Recycling Act.
 
Similar to the solid waste component, the recycling component can either be managed on a municipal level as Bergen and Essex County does or managed on a county level such as Somerset County. No matter how recycling is handled for the residents in a county, businesses and industries are responsible for its own recyclables.
 
Recycling involves processing used materials into new products.  Although we first think of glass, paper and plastic it is far more extensive than those materials alone.  Recycling is a key component of modern waste management and is the third component of the "Reduce, Reuse, Recycle” waste hierarchy.  The success of recycling is dependent on the ability to use the recycled goods for another purpose—a market for the recycled materials must exist.
 
To encourage the recycling component of the waste hierarchy and reduce the quantity of solid waste within the state, New Jersey passed the Recycling Enhancement Act.  The bill requires solid waste collectors to pay a tax based on the tonnage it hauls.  The tax in turn is passed on to the haulers’ customers. The revenue collected from this bill is deposited in the State Recycling Fund, which is administered by the Department of Environmental Protection. The funds provide grants for municipalities or counties that, at their own expense, provide for the collection, processing and marketing of recyclable materials. 
 
Recycling or "Resource Recovery" is the collecting and separating of certain waste materials for processing into new forms.  Even “post-recycled waste,” the materials left after the glass, plastic, paper etc. are removed from the waste stream, can be recycled.  The Covanta managed facilities in Essex, Union and Warren County “convert” the counties post-recycled municipal waste into electricity, a very common occurrence in Europe.  Twenty years ago, when our waste-to-energy facilities were built they used state-of-the-art equipment.  Now new technologies make WTE facilities an even more viable option for waste management and for producing sustainable energy.
 
In addition to WTE and recycling, many counties encourage composting.  We asked Diane Vigilante, solid waste manager for Somerset County about the benefits of composting.  She told us, “Somerset County encourages composting because it is an environmentally sound method for disposing of food waste.  We offer two composting classes annually and provide composting bins for our residents.”  Vigilante added, “From a financial perspective, composting can greatly reduce the volume of trash, which can in turn impact a town’s disposal costs.  In addition, the compost is great for someone who likes to garden.”
 
Converted Organics composts on a very large scale.  The company, based in Boston, recycles commercial food waste into environmentally friendly fertilizer or biostimulant for the retail, turf management and agribusiness markets.  When fully operational, the Converted Organics’ facility in Woodbridge, NJ will produce both a dry and liquid fertilizer.  Its products are available to consumers in both Home Depot and Whole Foods and its turf products are used on the finest U.S. Golf courses.
 
Innovative companies like Converted Organics, TerraCycle, which manufactures fifty-six different consumer products by upcycling trash and Mohawk Industries, which takes in 3 billion plastic bottles a year to manufacture its EverStrand carpet and other products, has created a market for recycled materials and has proven there is a market for products made from recycled materials.
 
Hazardous Waste— A Concern for Everyone
The collection and disposal of hazardous waste, either household or industrial, is done at the county level.  Each county must provide for the collection of household hazardous waste (HHW) for its residents.  What kind of materials constitute HHW—aerosols, appliances with CFCs, batteries, computers, electronics & CRTs to name just a few. A complete list and schedule of collections throughout the state can be found at http://www.njhazwaste.com and on each county's web site. Businesses and industries in New Jersey are responsible for the appropriate disposal of HHW.
 
Recycled computers, electronics and CRTs or e-Waste, as it is known, is hazardous and is regulated by the federal government under the Resource Recover and Conservation Act (RCRA), as well as by many individual state regulations.  The Electronic Waste Management Act signed into law last January makes New Jersey one of eight states that have adopted legislation to control the disposal of E Waste.
 
David Zimet, president of Hesstech, an e-Steward founder* and electronics recycler in Edison warns us that e-Waste often has a very questionable journey, “The lack of enforcement or effective regulations provides opportunities for less than reputable brokers and recycling firms, to say one thing and do another. “ Zimet points out that, “US based companies are not protected from disposal liabilities in foreign countries.  A thorough investigation will likely reveal most recyclers are helping e-waste find its way to China and Africa creating hazardous conditions for its residents and its recycling workforce.”  He further suggests, “In addition to understanding where your e-waste is going you should learn how to confirm whether hard drives have truly been purged of data.”
 
Recyclers often claim to use Department of Defense (DoD) approved software, however, the DoD has never endorsed any software.  Zimet explains that Hesstech often receives “cleaned” drives that actually still contain data. Before recycling anything, Hesstech rechecks hard drives, and if data is found cleans them again.  Many recyclers don’t bother and vital data can wind up in the wrong hands such as the camps in Nigeria, a popular destination for recycling TVs and computers.
 
Our journey through the solid waste hierarchy has been long and complex.  Hopefully this journey has helped to raise our awareness of the challenges faced by the ongoing production of solid waste and finding solutions for managing it.
 
The solutions can be productive— developing new processes and products enables more materials to be recycled, creating more local sustainable energy from our waste and discovering new ways to reduce our consumption and reuse materials.
 
We will always be faced with disposing of solid waste—be it burning it, burying it or recycling it.  The best we, as individuals and businesses, can do is be responsible in our choices. For those of us who contract directly for removal of waste, we have greater control over it.....next time your waste removal contract is up ask.... “Where does my garbage go?”

To learn more about how to responsibly manage your solid waste in New Jersey email us at info@njmep.org.
 
 
*“e-Stewards recyclers are a group of leading North American electronics recyclers that have been qualified by the Basel Action Network (www.ban.org) as practicing internationally compliant electronics waste recycling. Recyclers adopting the e-Stewards standard (www.e-Stewards.org) provide legal, safe and healthy disposal of electronic waste around the world.”
 

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