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HEALTHSTAR, INC. REBUILD PROCESS
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FOR
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LIKE NEW BLOW FILL SEAL MACHINES
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- MACHINES ARE COMPLETELY STRIPPED TO THE BARE FRAME.
- ALL SURFACES ARE CLEANED, POLISHED OR PAINTED.
- EXTRUDER BARREL AND SCREW ARE REMOVED FOR COMPLETE OVERHAUL.
- GEAR BOX IS COMPLETELY REBUILT.
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- UNDER THE BASE, THE HYDRAULIC POWER PACK IS COMPLETELY OVERHAULED.
- NEW HI/LOW PRESSURE PUMPS AND HEAT EXCHANGERS ARE ADDED AS ARE ALL NEW HOSES.
- THE MOKON EXTRUDER COOLING UNIT IS REPLACED WITH NEW.
- ALL ASCO VACUUM VALVES ARE NEW.
- WIRING IS SIMPLIFIED AS THE LAN PLC ELIMINATES "HOME RUN" DEVICE CONNECTION.
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BEFORE
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AFTER
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- HYDRAULIC CONTROL VALVES ARE CHANGED FORM 120VAC TO NEW 24VDC FOR ADDED SAFETY.
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- HYDRAULIC VALVES, AS ARE ALL DEVICES UNDER THE BASE, ARE CONNECTED TO A LOCAL CONNECTION DEVICE (VISIBLE JUST ABOVE LEFT OF THE HYDRAULIC BLADDER TANK)
- THIS DEVICE PROVIDES 24VDC POWER TO THE DEVICE AND CONNECTION TO THE PLC.
- IT IS CONNECTED TO THE PLC VIA A SINGLE ETHERNET CABLE.
- THERE IS "NO HOME RUN" WIRING FROM DEVICE TO PLC ELIMINATING A MAZE OF WIRES AND MAKING TROUBLESHOOTING A SNAP.
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- THE OLD ELECTRICAL PANEL IS COMPLETELY STRIPPED TO THE BARE MOUNTING BOARD.
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- THE FINISHED ELECTRICAL CABINET IS COMPLETELY SIMPLIFIED AS A RESULT OF THE ELIMINATION OF THE "HOME RUN WIRING".
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- THE OLD DC MOTOR AND DRIVE IS COMPLETELY REMOVED AND REPLACED BY A NEW AC MOTOR AND DRIVE
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BEFORE
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AFTER
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- THE NEW AC DRIVE COMMUNICATES DIRECTLY WITH THE PLC.
- ALL EXTRUDER SPEEDS ARE CONTROLLED
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- A NEW SANITARY DIAPHRAGM FILL SYSTEM IS CONSTRUCTED OF 316LSS.
- VOLUME ADJUSTMENTS ARE MADE DIRECTLY FROM MMI.
- NO ADJUSTMENTS OF FILLS "ON THE FLY" WITH NEEDLE VALVES OR INTRUSION INTO THE STERILE AIR ZONE.
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- BELOW ARE VARIOUS CLOSE UPS OF THE MAIN MACHINE INTERFACE (MMI) AND THE DEVICE NET DEVICES.
- ALL BUTTONS ON THE FRONT PANEL GO DIRECTLY TO THE DEVICE NET DEVICE INSIDE AND COMMUNICATE BY A SINGLE ETHERNET WIRE TO THE PLC.
- THE LARGE COLOR MMI TOUCH SCREEN IS EASY TO READ AND ITS INTUITIVE SCREENS WERE DESIGNED BY PEOPLE WITH YEARS OF BFS OPERATING EXPERIENCE.
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- ONLY THE BLACK ETHERNET IP CABLE GOES BACK TO THE PLC.
- LOCAL DEVICES ARE EASILY PLUGGED IN OT OUT FOR FAST REPAIR OR TROUBLESHOOTING.
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- NON-STERILE MACHINE NEARING COMPLETION AT HEALTHSTAR, INC. FACTORY.
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- STERILE MACHINE AT A "CUSTOMER" SITE, NEARING FINAL COMMISSIONING.
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| Dear CHRISTINE, |
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| The end result of the Rebuild Process is a "LIKE NEW" machine that is better than when it left the OEM Factory. |
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| If you would like to receive more information and/or a quote for a Rebuilt Blow Fill Seal Machine please call HealthStar at (800) 545-3639 / (508) 232-3979 / (781) 961-5400 or email us at info@healthstaronline.com. |
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Thank you,
(800) 545-3639
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VIEW VIDEOS OF HEALTHSTAR'S BLOW FILL SEAL MACHINES
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